Quality control is essential in the PP Woven Fabrics Industry. In a highly competitive market, it is imperative that companies such as ours maintain a high level of quality in their products. At Dhuleva Industries, we provide our customers with the best quality products.

Importance of quality control in the PP woven fabrics industry?

Agriculture, construction, and packaging industries use PP Woven Fabrics. The demand for PP woven fabrics is increasing rapidly. In such a market, quality control is essential for several reasons.

>Firstly, PP woven fabrics are used for heavy-duty applications, such as transporting and storing goods. Therefore, it is essential to ensure that the fabric can withstand the intended weight and stress without tearing or breaking. Poor quality PP woven fabrics cause damage to the goods while transportation, resulting in financial losses for both the manufacturer and the customer.

>Secondly, quality control ensures that the PP woven fabrics meet the necessary safety standards. For example, some applications require flame-retardant PP woven fabrics to prevent fire hazards. Manufacturers must ensure that their products comply with the required safety standards to avoid legal issues and damage to their reputation.

>Thirdly, quality control helps manufacturers identify defects in the production process and take corrective action before the product reaches the customer. This helps reduce the number of customer complaints and returns, improving customer satisfaction and loyalty.

Think of quality control as a gardener carefully tending to their garden. Just as the gardener must ensure that the soil is fertile, the water is just right, and the plants are protected from disease, we must ensure that our products are free from defects, are of consistent quality, and are safe for use.

Quality control starts from the very beginning, with the selection of raw materials (PP, Fillers, master batches and modifiers). We only source the highest quality of raw material from trusted vendors, to ensure that the finished bags are of the most premium quality. 

Here is how we check the quality at our facility:

For tapes at Tape Line:

• Tenacity (Strength) – For every lot, we test the tenacity with a minimum of 10 samples.
• Denier – For every lot, we test the denier with a minimum of 10 samples.
• Elongation – For every lot, we test the the elongation with a minimum of 10 samples.
• Tape Width – For every lot, we test the tape width with a minimum of 10 samples.

For fabric at Looms:

• Size: We conduct the size check at least 8 to 10 times in every shift.
• Mesh: We do the mesh check every two hours in every shift
• Tenacity: For every roll, we test the tenacity three times in both warp & weft.
• Elongation: For every roll, we test the elongation three times in both warp & weft.
• No Of tapes: We count the no of tapes for one loom per shift
• GSM: We ensure that proper GSM is maintained when we cut the roll.

We employ rigorous testing procedures at our Quality Control Lab which consists of various testing machines as per international standards such as-

• Denier Testing Machine
• Tape Strength Testing Machine
• Fabric Strength Testing Machine
• Additives Testing Machine
• Gauge Testing Machine

We understand that our customers rely on our products for various applications. Our quality control processes meet the highest standards of safety, reliability, and functionality. The products we make are used to transport food, store chemicals, and/or protect delicate electronics. Customers trust us to provide a product that is fit for their purpose.

A Few Benefits of Quality Control in the PP Woven Fabrics Industry–

1. Consistent quality: Quality control ensures that each batch of PP woven fabrics produced meets the same high-quality standards, ensuring consistent quality for the customers.
2. Cost savings: Identifying defects in the production process early on helps manufacturers save costs by reducing the amount of scrap produced and preventing rework.
3. Improved customer satisfaction: High-quality PP woven fabrics reduce the likelihood of customer complaints and returns, improving customer satisfaction and loyalty.
4. Enhanced reputation: Consistently producing high-quality PP woven fabrics can help manufacturers build a positive reputation and stand out in a competitive market.

Finally, we believe that quality control is not just a process, but a mindset. We are passionate about quality and continuous improvement. We regularly review and update our processes to ensure that we are always providing our customers with the best products possible!

To get started with us: www.dhulevaindustries.com

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